What quality problems may be encountered during the production of Blister Boxes?
Publish Time: 2024-07-30
In the production process of Blister Boxes, you may encounter a variety of quality problems, which not only affect the appearance of the product, but also may have an adverse effect on the performance and service life of the product. The following are some common quality problems and a brief analysis:
Crystal points and bubbles: This is one of the most common problems in blister production. Crystal points may be caused by impurities in the raw materials, while bubbles may be caused by poor raw material quality, unreasonable mold design, or unclean production environment. Solving these problems requires multiple aspects such as raw material selection, mold design, and production environment control.
Uneven thickness: The uneven thickness of Blister Boxes is mainly caused by the unstable temperature control system of the blister equipment or inconsistent raw material quality. To ensure uniform product thickness, the equipment temperature control system needs to be regularly checked and maintained, and raw materials with stable quality should be selected.
Scratches and wire drawing: Scratches may occur in various links such as raw material handling, processing, and packaging, while wire drawing is usually caused by overheating of the material or insufficient mold pressure. Solving these problems requires strengthening the monitoring of the production process, ensuring that each link is operated in a standardized manner, and adjusting equipment parameters to avoid overheating of the material.
Inadequate suction: This is mainly caused by insufficient product temperature or unreasonable mold design. During the production process, it is necessary to ensure that the product reaches a sufficient temperature and adjust the mold design to ensure that the product can be fully adsorbed on the mold.
Bursting: The bursting problem mainly depends on the properties of the material itself and the production process. Some brittle materials are prone to bursting during the production process. In addition, improper material formulation or punch die problems may also cause bursting. To reduce the bursting phenomenon, it is necessary to select suitable materials and strictly control the production process and die quality.
In summary, there are many quality problems that may be encountered in the production process of Blister Boxes, and manufacturers need to strengthen management and monitoring in terms of raw material selection, equipment maintenance, process control, etc. to ensure stable and reliable product quality.
